TC-Membrane Filtration System: Precision Industrial Filtration for Enhanced Purity

TC-Membrane Filtration System: Precision Industrial Filtration for Enhanced Purity

High Precision

Energy Efficiency

Material Integrity

Sustainability

Scalability

Low Maintenance

Advanced Membrane Technology for Superior Clarification and Separation

Chlory TC-Membrane Filtration System leverages cutting-edge membrane separation technology to deliver high-efficiency, low-energy solid-liquid separation and impurity removal. Engineered for industries requiring uncompromised clarity—such as food and beverage, pharmaceuticals, and biotechnology—this system operates at ≤0.3 MPa pressure and ambient temperatures (5–45°C/75°C), ensuring optimal material preservation while minimizing operational costs. As a patented solution by Xihe Flow, a national high-tech enterprise with 40+ patents and 2,000+ industrial deployments, the TC system guarantees reliability and performance for critical filtration applications.

Process Flow: Pressure-Driven Separation for Optimal Efficiency

The TC system employs a cross-flow filtration process that utilizes semi-permeable membranes to achieve molecular-level separation without phase changes or chemical additives. The workflow consists of three key stages:

  1. Feed Intake: Raw material enters the system under controlled pressure (≤0.3 MPa).

  2. Selective Filtration: Membranes retain larger particles and impurities (e.g., solids, colloids) based on size and charge, while allowing purified solvents or liquids to permeate.

  3. Output Streams:

    • Retentate: Concentrated impurities or valuable solids for disposal or reuse.

    • Permeate: Clarified liquid ready for further processing or final use.

      This closed-loop design prevents fouling and supports continuous, automated operation.


Key Technical Advantages

  1. High Precision: Achieves >95% impurity removal with molecular-level separation, ensuring superior product clarity.

  2. Energy Efficiency: Operates at low pressure and room temperature, reducing energy consumption by up to 50% compared to traditional methods like centrifugation or diatomaceous earth filtration.

  3. Material Integrity: Gentle processing preserves heat-sensitive compounds (e.g., enzymes, natural extracts) without thermal degradation.

  4. Sustainability: Zero chemical additives, reusable membranes, and reduced wastewater align with clean production standards.

  5. Scalability: Modular design accommodates capacities from 50 to 7,000 kg/h, ideal for pilot testing or full-scale production.

  6. Low Maintenance: Membranes are cleanable and reusable for 2–3 years, minimizing downtime and operational costs.

Technical Specifications

Model

Capacity (kg/h)

Power (kW)

Pressure (MPa)

Temperature (°C)

XH-TC307-1X

50–108

5.5

≤0.3

5–45/75

XH-TC307-2X

100–200

5.5

≤0.3

5–45/75

XH-TC307-4X

200–300

8.5

≤0.3

5–45/75

XH-TC3019-1X

150–250

5.0

≤0.3

5–45/75

XH-TC3019-2X

300–500

5.0

≤0.3

5–45/75

XH-TC3019-4X

500–1,000

12.5

≤0.3

5–45/75

XH-TC3019-6X

1,000–1,500

23.5

≤0.3

5–45/75

XH-TC3037-4X

1,500–2,000

31.5

≤0.3

5–45/75

XH-TC3037-6X

2,000–3,000

48.0

≤0.3

5–45/75

XH-TC3061-4X

2,500–3,500

48.0

≤0.3

5–45/75

XH-TC3061-5X

3,500–4,500

59.0

≤0.3

5–45/75

XH-TC3061-8X

4,500–5,000

80.0

≤0.3

5–45/75

XH-TC3091-2X

2,000–3,000

59.0

≤0.3

5–45/75

XH-TC3091-6X

4,000–5,000

100.0

≤0.3

5–45/75

XH-TC3091-8X

5,000–7,000

120.0

≤0.3

5–45/75

Custom configurations available for specialized production needs.

Industry Applications

  • Food & Beverage: Clarification of fruit juices, wine, and beverages; removal of solids and colloids for enhanced shelf life.

  • Pharmaceuticals: Purification of herbal extracts, oral liquids, and injectables to meet pharmacopeia standards.

  • Biotechnology: Separation of fermentation broths and enzyme solutions, ensuring high-purity outputs.

  • Chemicals: Recovery of catalysts and purification of raw materials in chemical synthesis.

  • Environmental: Wastewater treatment and recycling of industrial effluents.

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