Coffee Powder Turnkey Production Line

1. Product Overview

This Coffee Powder Turnkey Production Line is a fully integrated solution independently developed by BluewavBio based on advanced membrane filtration, low‑temperature concentration and drying technologies. It is specially designed for the production of high‑quality instant coffee powder, ground coffee powder and concentrated coffee liquid. The whole line realizes continuous, automated and closed‑loop production from raw coffee beans to finished powder, effectively retaining coffee aroma, soluble solids and active ingredients, with high clarity, good solubility, stable quality and low energy consumption.

It integrates raw material processing, extraction, centrifugal separation, membrane clarification, impurity removal, low‑temperature concentration, sterilization, drying (spray / freeze), filling and packaging. All material‑contact parts are food‑grade 316L stainless steel, compliant with GMP, FDA and food safety standards. The line supports customized capacity from small pilot scale to large industrial production.

2. Core Advantages

• High Aroma & Ingredient Retention

  Low‑temperature membrane process (20–45℃) avoids thermal degradation; coffee aroma and flavor retention rate ≥95%.

• High Clarity & Good Solubility

  Dual‑stage membrane filtration removes macromolecular impurities, colloids and suspended solids; finished powder dissolves quickly without precipitation.

• Energy Saving & High Efficiency

  Membrane concentration consumes only 30% of traditional thermal concentration; production cycle shortened by 40%.

• Fully Automated & Stable

  PLC control, real‑time monitoring of flow, temperature, pressure and concentration; consistent batch quality.

• Anti‑fouling & Easy Cleaning

  Cross‑flow membrane system + online CIP cleaning; long service life and low maintenance cost.

• Customizable Turnkey Solution

  Flexible capacity, compact layout, seamless connection with upstream and downstream equipment.

3. Main Process Flow

Coffee beans → Roasting → Grinding → Extraction → Centrifugal separation → Membrane clarification & impurity removal → Low‑temperature membrane concentration → Sterilization → Spray drying / Freeze drying → Coffee powder → Filling & packaging

4. Core Equipment Configuration

• Raw material pretreatment: Roaster, grinder, extraction tank
• Solid‑liquid separation: Centrifuge, precision filter
• Membrane system: Membrane filtration, membrane refining, low‑temperature concentration unit
• Sterilization: UHT sterilization or low‑temperature sterile system
• Drying: Spray dryer / freeze dryer
• Auxiliary systems: CIP cleaning, sterile storage, batching, conveying, control cabinet

• Finished product: Filling, sealing, labeling, coding and packaging equipment

5. Technical Features

• Operating temperature: 5–45℃ (low‑temperature section)
• Impurity removal rate: ≥99.5%
• Concentration multiple: 5–15× adjustable
• Moisture of finished powder: ≤3%
• Solubility: Clear and transparent, no flocculation
• Capacity range: 50–5000 kg/h (customizable)
• Material: Food‑grade 316L stainless steel
• Control: PLC + touch screen, fully automatic

6. Application Scope

• Instant black coffee powder
• Concentrated coffee liquid
• Vanilla coffee, milk coffee and other flavored coffee powder
• Coffee extract for food & beverage
• Pilot & industrial coffee production lines

7. Our Service

• Free process design and pilot test
• One‑stop turnkey project: manufacturing, installation, commissioning, training
• 12‑month warranty & lifelong after‑sales support
• Membrane replacement, system maintenance and technical upgrade